ADVANTAGES OF CONVERTING BATCH PROCESS TO CONTINUOUS FURNACES
A continuous furnace is an industrial furnace that uses a conveyor or belt to carry process parts or material through the primary heating chamber for rapid thermal processing. It is designed for the fast drying and curing of products and is an excellent choice for manufacturing medium and high-volume products. Other names for these furnaces include continuous furnaces, continuous process furnaces, and conveyor belt furnaces.
Normally a continuous belt furnace features a tunnel structure and is composed of multiple controlled zones which include zones for preheating, binder burnout, heating, firing, and cooling. These industrial furnaces also feature fast thermal responses, uniform, and stable temperature distribution.
A typical belt furnace consists of:
- Pre-heating section
- Binder burn out section
- Heating section
- Firing section
- Cooling section
benefits of continuous furnaces
Continuous Belt Furnaces are capable of achieving numerous metallurgical processes, including bright annealing, brazing, process curing, sintering, stress relieving, and tempering and can accommodate various heating types.
Some of the benefits are:
- Superior part to part temperature uniformity
- Increased throughput
- Process combination
- Lower upfront investment
- Reduced changeover times
- Part loading flexibility
If you are currently utilizing a batch process and would like to discuss the benefits of switching to a continuous process, please contact our Director of Technical Sales, Dustin Yetzer at 814-781-6355 or go to our CONTACT page, fill out and submit form.
Related Articles
Mesh Belts vs. Rollers: Which is Better?
The choice of furnace belts for high temperatures will boil down to mesh belts and rollers. This article covers the advantages of both.
Save time and money with an all-in-one, continuous process for soft magnetic composites
An alternative method in the production of soft magnetic material is the Nautilus process – a dedicated, continuous process furnace that completes all the steps from lubricant removal through final steam treatment/curing. This process features convective heat, an appropriate delubrication temperature range of 350˚F to 1000˚F, and a separate chamber for atmospheric injection.
Binder Jetting 6061 aluminum and the importance of Abbott’s continuous furnace
Learn how Abbott and ExOne have partnered to deliver high-density, repeatable results in binder jet printing and sintering 6061 aluminum and the role that our continuous furnaces, such as the Vulcan, have as an essential part of the process.https://abbottfurnace.com/wp-content/uploads/2022/01/Binder-Jetting-6061-aluminum-and-the-importance-of-Abbotts-continuous-furnace.mp4
Continuous Furnace and Brazing Symposiums
Join some of the world’s experts in the brazing of carbon steel, stainless steel, brass, and aluminum. Abbott Furnace Company’s two-and-a-half-day symposiums cover brazing fundamentals, filler metals, joint design, troubleshooting, and the new AIAG CQI-29 – Brazing Special Process Assessment. Our symposiums are ideal for brazing engineers, maintenance personnel, product designer, and anyone involved in